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  • Selection and arrangement of clean room air filters

    Selection and arrangement of clean room air filters

    Mar 06, 2021

    The air filter is the key to purifying the air in a clean room. Its function is to purify the pollutants in the air and send the filtered, dust-free, sterile, and pollution-free air into the room. Filters are divided into high-efficiency filters, sub-high-efficiency filters, medium-efficiency filters, and primary-efficiency filters. Filters with different efficiencies are selected for layout according to the cleanliness of the clean room. Description of the selection and layout requirements of air filters of various cleanliness. 1. The air purification treatment with air cleanliness of 100, 10,000 and 100,000 should adopt three-stage filtration of primary, medium and high-efficiency filters. For 300,000-class air purification treatment, sub-high-efficiency filters can be used instead of high-efficiency filters. 2. The selection and arrangement of air filters should meet the following requirements: ⑴ Medium-efficiency air filters should be centrally installed in the positive pressure section of purified air conditioning; ⑵ High-efficiency or sub-high-efficiency air filters should be installed at the end of the purified air conditioning system; ⑶ Medium-efficiency and high-efficiency air filters should be selected with less than or equal to the rated air volume. 3. The clean room (area) with large area, high air cleanliness, centralized location and strict requirements for noise reduction and vibration control should adopt a centralized purification air-conditioning system. Conversely, a decentralized purification air-conditioning system can be used. 4. The air purification system in the following situations should be installed separately: ⑴ One-way flow clean room and non-one-way flow clean room (zone) ⑵ High-efficiency air purification system and medium-efficiency air purification system; ⑶ Clean rooms (zones) with different operating shifts or usage hours. Wonzone committed to  the production and research and development of clean room products. eg.clean room partition panels、clean room false ceiling system、clean room doors&windows.

  • Clean technology

    Clean technology

    Mar 06, 2021

    Clean technology and electronic product production technology promote each other and develop together. The new national standard meets the requirements for clean technology in the production of electronic products in the new era. The implementation of the new national standard has brought my country's clean technology to a new level. Clean production environment (clean workshop, clean room) successively used concepts such as "clean room", "windowless workshop", "closed workshop", "room with controlled airborne particles". The design, construction and use of clean workshops should be such that no or less particles are introduced, no or less particles, no retention or less retention of particles. In addition, the clean workshop also controls temperature, humidity, pressure and other parameters according to product production requirements. According to product production requirements, it is necessary to control the airflow distribution, airflow speed, noise, vibration, and static electricity in the clean room. Product production promotes the evolution of clean technology The development of clean technology at home and abroad is constantly evolving with the development of science and technology and the upgrading of product production, especially the development of military industry, electronics, aerospace and biomedicine industries. Modern industrial products and modern scientific experiment activities require miniaturization, precision, high purity, high quality and high reliability. Taking miniaturization as an example, electronic computers have evolved from huge units placed in several rooms to portable notebooks today. At the same time, the electronic components used in it also range from electron tubes to discrete semiconductor devices, to integrated circuits and very large-scale integrated circuits; the line width of integrated circuits has also developed from a few microns to 45 nanometers today. These new technology products require a strict clean production environment. Clean technology is continuously developed in accordance with the increasingly stringent requirements of product production for the control of pollutants in the clean production environment, control methods, and control facilities. Clean technology is a comprehensive technology. Its core technology includes production process technology and process design, air purification, clean construction, and professional technology required for the production of various products (such as high-purity substances required for the production of microelectronic products --- High-purity water, high-purity gas, high-purity chemicals related professional technology, etc.). These professional technologies are indispensable in clean room design. They must cooperate closely, coordinate with each other and make overall arrangements around the needs of product production. The design and construction of clean workshops is to do a good job of various safety facilities-fire protection, fire protection,...

  • Safety introduction of clean room ventilation system

    Safety introduction of clean room ventilation system

    Feb 27, 2021

    Cleanroom Ceiling Panels Selection Guide 2026: A comprehensive industry evaluation for ISO and GMP compliance in sterile facilities. How to Choose Cleanroom Ceiling Panels in 2026: The Ultimate Industry Evaluation Guide In the rapidly evolving landscape of sterile manufacturing, selecting the right cleanroom ceiling panels is the most critical decision for maintaining Grade A contamination control. As of 2026, industry standards have shifted towards fully integrated modular solutions. A high-performance cleanroom FFU ceiling grid system must now provide seamless structural support, while the cleanroom false ceiling system ensures the airtight integrity of the interstitial space. When paired with a precision-engineered cleanroom wall system, these components create a unified pressure-tight environment that meets the rigorous demands of new GMP Annex 1 updates and ISO 14644-1:2026 protocols. ISO & GMP 2026: Key Trends in Cleanroom Ceiling Panel Technology Modern facility architecture in 2026 focuses on "The Walkable Interstitial." This allows maintenance teams to service HVAC and FFU units without entering the sterile zone. Advanced HPL and Aluminum Honeycomb panels have replaced traditional materials due to their superior strength-to-weight ratios and chemical inertness against aggressive VHP (Vaporized Hydrogen Peroxide) decontamination. Evaluation Metric 2026 Industry Standard Compliance Benefit Surface Flatness < 1.5mm / 3000mm Prevents turbulence in laminar flow zones Walkability Load ≥ 250 kg/m² Safe maintenance access without shutdown Airtightness Class Class L1 (EN 1886) Zero leakage at ± 500 Pa pressure Chemical Resistance Grade 5 (ISO 2812-1) Resists frequent VHP and IPA cleaning Fire Rating Class A1 / B1 (Non-combustible) Global safety and insurance compliance How Does the Cleanroom FFU Ceiling Grid System Influence Airflow? The grid system acts as the skeleton of the cleanroom. In 2026, "Flush-Mount" grids are mandatory for ISO 5 environments to eliminate dust-collecting ledges. The integration of gel-seal channels within the grid ensures that Fan Filter Units (FFUs) are 100% leak-proof, a critical factor for passing biannual PAO integrity tests. Maintenance and Durability of the Cleanroom False Ceiling System Longevity is now a primary KPI for facility managers. A 2026-standard false ceiling must withstand high static pressure differentials. Modern HPL (High-Pressure Laminate) panels are preferred for their "zero-dent" technology, ensuring the ceiling remains pristine even after heavy equipment installation or accidental impacts in the plenum. Cleanroom Ceiling FAQ: What Professionals Ask in 2026 How to evaluate if cleanroom ceiling panels are truly walkable? True walkability is defined by a deflection limit of L/240 under a concentrated load of 100kg. In 2026, panels must be certified for 200-250kg/m² to allow two technicians to operate simultaneously in the plenum area safely. What material is best for pharmaceutical cleanroom...

  • Operating room air purification

    Operating room air purification

    Feb 27, 2021

    2026 Strategic Engineering: Modern Operating Room & Modular Cleanroom Standards In the 2026 surgical landscape, a high-performance modular cleanroom is defined by its ability to maintain absolute sterility under dynamic conditions. As a specialist cleanroom panel supplier, our structural solutions prioritize airtight integrity and chemical inertness. By strategically positioning advanced cleanroom air shower tunnels at personnel entry points and utilizing flush-mounted pass box systems, hospitals can effectively mitigate cross-contamination. Technical Evaluation: Laminar Flow vs Turbulent Systems The primary distinction in modern purification technology lies in the air supply method. Laminar Flow Systems provide a unidirectional, "piston-like" airflow that sweeps microorganisms toward return air outlets without generating eddy currents. This is critical for 100-level operating rooms, ensuring that sterile prep areas remain free of floating dust and microbial contaminants. Operating Parameter Turbulent Flow (Traditional) Laminar Flow (2026 Standard) Cleanliness Class NASA 10,000 - 1,000,000 NASA 100 / ISO 5 Recovery Efficiency Low (Vortex Prone) High (Unidirectional) Pressure Gradient Passive +5 Pa Smart Active +15~25 Pa 2026 Ventilation Logic: Mechanical Supply & Pressure Control Optimal ventilation requires a synergistic combination of mechanical air supply and mechanical exhaust. This setup allows for granular control over the number of air changes and indoor pressure stability. In 2026, the trend has evolved toward Smart VAV Systems that dynamically adjust air supply based on real-time occupancy and aseptic demands. Expert FAQ: Operating Room Sterility & Engineering 1. Why is mechanical air supply and exhaust the preferred method in 2026? This dual mechanical approach allows precise control over air exchange volumes and indoor pressure, providing a consistent positive pressure gradient to defend against pathogens in surgical environments. 2. How do air cleanliness standards differ between Class 1000 and Class 10,000? Class 1000 requires ≤35 particles (≥0.5μm) per liter of air, while Class 10,000 allows up to 350 particles. 2026 standards prioritize Laminar Flow for anything below Class 1000 to ensure rapid particle evacuation. 3. What is the latest trend in automated operating room pressure management? Modern systems utilize AI-driven pressure compensation that instantly boosts supply air when doors are opened. This ensures the room maintains its mandatory positive pressure and 100% aseptic integrity during surgery. .article-content { font-family: 'Segoe UI', Roboto, -apple-system, sans-serif; line-height: 1.7; color: #1a1a1a; max-width: 1100px; margin: 0 auto; text-align: left; } .article-content h1 { font-size: 3.0rem; color: #14532d; line-height: 1.1; margin: 1.5rem 0 2rem 0; font-weight: 900; } .article-content h2 { font-size: 2.2rem; color: #14532d; margin-top: 3.5rem; margin-bottom: 1.8rem; border-bottom: 4px solid #16a34a; p...

  • How to Know If Your Air Purifier Is Working: Filter Performance, Airflow & Replacement Guide

    How to Know If Your Air Purifier Is Working: Filter Performance, Airflow & Replacement Guide

    Feb 23, 2021

    Is Your Air Purifier Really Working? You turn it on every day. The fan is running. The indicator lights look normal. But the real question is: how to know if an air purifier is actually working? At Wonclean, we have spent years working deeply in the cleanroom industry. Evaluating air filtration performance is part of our daily routine. Whether in high-standard cleanrooms or ordinary indoor environments, the logic for determining whether air purification is truly effective is essentially the same. This guide will explain it clearly, professionally, and without unnecessary complexity—so you can truly understand what’s happening with your air purifier. Why “Running” Does Not Mean “Purifying” An air purifier can be powered on and operating while its filtration performance has already significantly declined. Filters are consumables. Once they approach saturation, airflow, filtration efficiency, and indoor air quality all decrease simultaneously. If you only check whether the unit is turned on, it’s easy to develop a false sense of security—and overlook potential pollution risks. Key Ways to Tell If an Air Purifier Is Actually Working Visual Inspection: The Filter Never Lies The most direct—and most often ignored—method is simply looking at the filter. New filters are usually white or light gray Darkened or blackened filters indicate heavy particle accumulation Visible dust on the surface suggests a clear drop in filtration efficiency If you notice these signs, it’s time to seriously consider an air purifier filter change. Airflow and Fan Performance A properly functioning air purifier should maintain stable airflow. Common warning signs include: Significantly weaker airflow Increased noise but reduced air volume Noticeable performance decline compared to initial use These usually mean the filter resistance has increased and the filter is near or at saturation. Air Quality Feedback Depending on your purifier’s configuration, watch for: PM2.5 or VOC levels that fail to drop to normal ranges Faster dust accumulation on indoor surfaces Odors lingering much longer than before All of these are direct indicators of reduced purification efficiency. Differential Pressure & Performance Testing In cleanroom systems, we rely on data rather than assumptions: Test Method What It Indicates Meaning Differential pressure Filter resistance High values = clogging Particle counting Air cleanliness Exceeding limits = failure or leakage Air velocity testing Actual airflow Decrease = restricted filtration These methods are also applicable in professional air purifier service scenarios. How Often Should You Change Air Purifier Filters? This is a high-search-volume question—and a critical one. Typical reference intervals: Filter Type Average Service Life Pre / primary filter 3–6 months HEPA filter 12–24 months Activated carbon filter 3–6 months That’s why how often to change air purifier filters has no single correct answer. A reasonable decision should consider usage tim...

  • Instructions and maintenance of ultra-clean workbench

    Instructions and maintenance of ultra-clean workbench

    Feb 23, 2021

    The ultra-clean workbench is a facility that provides a sterile operating environment for laboratory work to protect the experiment from the external environment, while providing a certain degree of protection for the external environment to prevent contamination and protect the operator. To The ultra-clean workbench can be divided into vertical type, inside-out type and lateral type. In terms of operating quality and environmental impact, the vertical type is superior. The clean air provided by the air supply filter plate descends through the operation area at a specific speed, and is divided approximately in the middle of the operation area. It is sucked by the front air suction hole and the rear suction window, and the air sucked in the lower part of the operation area is mixed. Together, they are pumped into the rear positive pressure zone by a blower. In the upper part of the machine, 30% of the gas is discharged from the top through the exhaust filter plate, and about 70% of the gas is reentered into the operating area through the oxygen filter plate. In order to supplement the air discharged from the exhaust port, the same volume of air is replenished from the room air through the operating port. To Instructions for use of ultra-clean workbench 1. Before using the ultra-clean workbench, apply UV light for 30-40 minutes, and check that all openable doors and windows around the operating area are in working positions. The operation is best carried out in the center of the operating area, which is a safer area in design. 2. Before proceeding with the operation, you should have a preliminary understanding of the experimental materials, and understand the performance and safety level of the equipment you are using. Strictly implement laboratory safety regulations. The use of specific pathogens in any ultra-clean bench must undergo a safety assessment. If the experimental material will cause environmental pollution to the surrounding environment, it should be avoided in the model without exhaust filter plate, because operation in flowing air is no different from dispersing poison. 3. Any advanced equipment cannot guarantee the success of the experiment. The ultra-clean workbench of the animal quarantine laboratory is used for the purpose of sterility and avoiding cross-contamination. Therefore, skilled operation and clear aseptic essentials are essential. To The ultra-clean workbench is a relatively sophisticated electrical equipment, and it is very important to maintain and maintain it regularly. To Clean bench maintenance  1. Keep the room dry and clean. Moist air will not only cause corrosion of manufacturing materials, but also affect the normal operation of electrical circuits. Moist air is also conducive to the growth of bacteria and mold. 2. Regular cleaning of equipment is an important part of normal use. A clean environment can also extend the life of the filter plate. Cleaning should include routine cleaning before and after use a...

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