As a special space with high requirements for environmental cleanliness, clean rooms play a key role in many high-tech industries and areas where sanitary conditions are strict. The following are the commonly used materials and equipment for building clean rooms and their important roles: clean room door Clean room door is the key defense line to ensure the tightness of clean room. Its design focuses on preventing the leakage of air and the intrusion of pollutants. Generally speaking, the material of the door has good strength and durability, and at the same time, high-quality sealing strips are installed between the door and the door frame. These strips can be tightly fitted, even if the door is frequently opened and closed, it can effectively prevent the outside untreated air, dust, microorganisms, etc., from entering the clean room. Between different clean level areas, the clean room door plays a crucial role, it can avoid cross-contamination caused by air flow, ensure that the air cleanliness in each area is maintained in the prescribed standards, and ensure that the production or experimental activities in the clean room are carried out in a stable and clean environment. clean room windows The clean room window is not an ordinary window, it has a special significance for the clean room environment. The glass used in the Windows is specially treated and has extremely low permeability, which makes it difficult for dust, water vapor and microorganisms to penetrate the glass into the room. At the same time, the frame of the window is closely connected to the surrounding walls, ensuring that the entire window forms a seamless whole with the envelope of the clean room. Clean room Windows not only meet the needs of indoor lighting, but also play an active role in maintaining indoor temperature and humidity stability and cleanliness, and provide the necessary natural light source and visual channel for the room without destroying the clean environment. cleanroom ceiling systems In addition to the clean room ceiling system containing FFU fan filters, its own structure and materials also have important functions. The material of the ceiling usually has good flatness and tightness, which is conducive to the uniform distribution and flow of air in the room, avoiding the production of airflow dead corners or turbulence, thereby preventing the accumulation of dust in certain areas. At the same time, the ceiling system provides installation locations for lighting equipment, fire protection equipment, monitoring equipment, etc., and may have maintenance channels for technicians to repair and maintain equipment such as FFU fan filters. Overall, the clean room ceiling system is an important infrastructure for ensuring clean room air circulation, equipment installation and daily maintenance. Clean room air shower Clean room air shower is a key purification checkpoint into the clean room, whether it is personnel or small materials, before entering the clean roo...
In the course of enterprise development, the choice of clean room program is a crucial decision, which often has a profound impact on the enterprise. One of the customers of the company, engaged in the electronic semiconductor industry, the company was in the early stage of business eight years ago, cash constraints, the construction of clean rooms, because of the lower upfront cost of traditional solutions and chose it. However, with the rapid development of enterprises, the production process is updated, and the clean room transformation has become inevitable. But the drawbacks of the traditional clean room are now clear. Its wall panels are damaged a lot during demolition and cannot be used twice, and some clean equipment can only be abandoned because it does not match the new process and cannot be dismantled and rebuilt. As a result, the enterprise not only wasted the initial investment, but also caused certain economic losses due to the delay of the renovation period, the failure to launch new products on time, the backlog of customer orders, and the damage to the reputation of the enterprise. The companies that opted for modular cleanroom solutions were very different. WONCLEAN Technology is a clean room supplier. The modular solution introduced has obvious advantages, and the cleanroom ceiling grid is easy to disassemble and reassemble, and the layout can be adjusted as needed; The demountable partition walls can be flexibly divided according to the production process. From a cost perspective, cleanroom wall panels cost is more economical because the materials can be reused. cleanroom steel doors are robust and stable in many modifications. When enterprises are faced with technology upgrading and process adjustment, 95% of the materials in the modular clean room can be reused, which greatly saves the cost of transformation and upgrading, the construction period is not affected, and the production plan is smoothly promoted. It can be seen that enterprises should be careful in the choice of clean rooms, from the long-term economic benefits, it is actually a very cost-effective solution. It not only improves work efficiency, but also brings continuous savings to the enterprise, which is the smart choice for the modern industry's clean space needs.
Under the needs of the rapid development of modern industry, the construction speed of clean rooms has become a topic of concern. So, can the construction of a clean room be completed in 3 days? The answer is: Yes, but there are a number of factors to consider. Today, modular clean rooms offer a promising solution for rapid construction. This is thanks to the advanced technology employed by professional clean room suppliers. These suppliers pre-install clean rooms in the factory, greatly changing the traditional clean room construction model. During the factory pre-assembly process, the individual components of the clean room are carefully constructed. clean room ceilings, clean room windows and clean room partitions are all pre-made to exacting standards. Among them, removable wall panels (removable wall panels) is a highlight. They are not only easy to install, but also provide great convenience in later maintenance or when the clean room layout needs to be adjusted. When these pre-assembled modules are shipped to the site, they can be quickly installed. A skilled construction team can put the pieces together like building blocks. However, whether the clean room construction can be completed in 3 days is not absolute. Clean room area is a key factor, if the area is too large, even modular design, installation and commissioning workload will increase significantly. In addition, the level of clean room is also crucial, and high-grade clean rooms have more stringent requirements for tightness, air filtration systems, and may require more time to ensure that the indicators are up to standard. There is also the complexity of the clean room, such as the degree of integration of internal equipment, special process requirements, etc., will affect the entire construction cycle. Therefore, the completion of clean room construction in 3 days can be expected under certain conditions, but it is necessary to consider many factors such as area, grade and complexity. Modular clean rooms undoubtedly provide a strong support for rapid construction, with the continuous development of technology, the future may be more efficient to complete the construction of clean rooms.
In the field of modern industry and scientific research, the importance of clean rooms is becoming increasingly prominent, and cleanroom partitioning is a key link, which contains many significant advantages. Product quality In terms of ensuring product quality, clean room zoning is indispensable. In the case of pharmaceutical manufacturing, for example, in the production of products such as vaccines, which require high purity, zoning acts as an accurate quality guardian. From the culture of the virus, the preparation of the vaccine solution to the final filling and packaging, each step is strictly separated. At the virus culture stage, the environment requires specific conditions, but the level of control for dust and microorganisms is different from that in the filling area. In electronic chip manufacturing, from silicon wafer preparation to complex photolithography, etching, packaging and other processes, every step is extremely sensitive to environmental particles. The partition ensures that each key step is carried out in the best clean environment, avoiding the damage of particles to the tiny structure of the chip, and greatly improving the chip quality. Production process management Clean room partitions are also an optimization tool. In the production of medical devices, such as the manufacture of high-precision devices such as cardiac pacemakers, parts processing, assembly, testing and other links require fine environmental management. Zoning can be a reasonable layout of these links, different areas are targeted with equipment and facilities. For example, the assembly area has strict static and temperature requirements, and the partition design can separate it from other parts, and use appropriate temperature and humidity control and static elimination equipment. It's like a precision production system built by modular cleanroom manufacturers, and cleanroom doors regulate the flow of people and materials, making the production process orderly. Operators can transport parts according to a specific route, materials can also accurately enter the corresponding link, improve production efficiency, while easy to manage and monitor each link, problems can be quickly located and solved. Cost control In terms of cost control, clean room partitions show outstanding advantages. Different production links have very different requirements for cleanliness, which can be rationally selected by zoning equipment and facilities to reduce costs. For example, in the food processing clean room, the raw material treatment area has relatively low cleanliness requirements, and relatively simple and low-cost walls and ventilation systems can be selected in the architectural design. In the finished product packaging area, in order to ensure food safety, a higher degree of cleanliness is required. Here you can choose Clean Room single class window or clean room Double class window according to the actual needs. If the packaging area has slightly lower cl...
The Container Lab is an innovative laboratory solution that transforms shipping containers into outdoor laboratories with thermal insulation and clean room functions. Designed by prefabricated clean room manufacturers, the lab is highly flexible, scalable and mobile. Heat preservation and insulation improvement These laboratories carry out thermal insulation transformation of shipping containers to make them resistant to external temperature changes and maintain a stable internal environment. This modification enhances the thermal insulation and frost resistance of the container, making it suitable for use in various climatic conditions. Clean room function The interior of the container laboratory is equipped with cleanroom doors and cleanroom wall panels, as well as cleanroom partitions (cleanroom partitions) to ensure that the internal environment of the laboratory meets the required cleanliness. These components not only provide an efficient division of space, but also help maintain air circulation and environmental control in the laboratory. Extension and customization Container laboratories can be customized to suit different research needs. They are designed to allow rapid scaling to meet changing experimental needs. Outdoor suitability Thanks to its robust steel design, the container laboratory is able to withstand severe weather and provide protection for research equipment and materials. Such laboratories are ideal for use in remote areas or where traditional laboratory facilities are not feasible. Flexible movement A notable feature of container laboratories is their flexible mobility. Because they are based on a container design, these laboratories can be easily moved to wherever they are needed by sea, land or air. This mobility allows containerized LABS to deploy quickly to new research sites or move flexibly between multiple projects. In short, container laboratories provide a modern and efficient laboratory environment for researchers with their flexibility, scalability, outdoor applicability and flexible mobility.
Clean room, also known as clean room, is a high-tech facility to control the concentration of suspended particulates in the air, widely used in semiconductor, biomedicine, food processing and other industries. To achieve a true dust-free state, comprehensive management needs to be carried out from many aspects. The following are the key measures to achieve a dust-free workshop: Air Purification System : High efficiency air filters must be installed inside the dust-free workshop to filter and purify the air entering the workshop to ensure that particles and microorganisms in the air are effectively removed. Air purification is the basis for a dust-free workshop to achieve a dust-free state, and the filter needs to be replaced regularly to maintain its efficiency. Cleaning Management : The dust-free workshop needs to be thoroughly cleaned regularly, including the floor, walls, ceiling, equipment, etc., using appropriate cleaners and tools to ensure that there is no dust and particulate matter residue. This requires the use of professional cleaning equipment and trained cleaning personnel. Personnel Management : Personnel entering the dust-free workshop need to be strictly managed, including dressing rooms, hand washing and disinfection procedures. Before entering the workshop, you must wear dust-proof work clothes to avoid bringing external dust into the workshop. This involves regulating the use of Clean clothing and ensuring that people do not become a source of pollution. Environmental Monitoring : The dust-free workshop needs to be equipped with environmental monitoring equipment to monitor the concentration of particles in the air, temperature and humidity and other parameters in real time to ensure that the environmental quality of the workshop meets the requirements. This helps to detect and resolve problems in a timely manner and to maintain a dust-free state. Equipment Maintenance : The equipment in the dust-free workshop needs to be regularly maintained, including cleaning, overhaul, and replacement of parts, to ensure the normal operation of the equipment and avoid dust caused by equipment faults. Layout Design : The layout design of the dust-free workshop needs to consider factors such as air flow direction and equipment layout to ensure that there are no dead corners in the workshop, which is convenient for cleaning and maintenance. This involved the design of the cleanroom ceiling system and cleanroom wall panels, which needed to be able to support the requirements of a dust-free environment. Special Facilities : Clean room door: The door of a dust-free workshop needs to be well sealed and easy to clean to prevent dust from entering. Cleanroom ceiling : The ceiling system needs to be able to support the installation of HEPA filters and be easy to clean and maintain. Clean room windows : Windows need to be well sealed to maintain cleanliness in the workshop. Clean Room Air shower : The air shower is used to remove dust from the surface...
No. 588, Lane 7548, Waiqingsong Road, Qingpu District, Shanghai,China
info@wonclean.com
+86 13671979988
online service
