In today's era, Modular clean rooms have become a popular choice for building clean Spaces with their unique advantages, covering three series: Modular clean room, Prefabricated laboratory and Container laboratory. Modular clean room: Flexible and accurate control Modular design: Assembly on site after standardized production in component factories, flexible construction of different scales and functional Spaces like building blocks, shortening the construction cycle and adapting to diverse needs. Excellent clean performance: Advanced air purification and filtration technology, layer by layer to remove pollutants, reasonable air flow organization to ensure uniform and stable air, to achieve high standards of cleanliness. Intelligent integrated management: sensor and control system real-time monitoring and automatic adjustment of temperature, humidity, air quality and other parameters, abnormal alarm and remote monitoring to improve management efficiency. Prefabricated laboratory: Efficient research pioneer The factory prefabrication quality is excellent: the factory is produced strictly according to the standard process, and the quality is stable and reliable, far exceeding the traditional on-site construction quality. Fast delivery saves time: Most of the work is completed in the factory, and simple assembly and debugging can be used on site, which can quickly build a platform for scientific research projects. Personalized customization: It can be customized according to different scientific research fields, projects and user needs, to meet the special requirements of biosafety, chemical ventilation corrosion resistance, and the appearance can also adapt to the environment. Container laboratory: Portable, rugged and innovative Strong portability: With the container as the carrier, through a variety of transport modes, can quickly build laboratories in remote areas and emergency sites. Strong and durable: The container steel structure frame is specially treated to resist pressure, earthquake, fire and waterproof, and the internal environmental protection and durable materials ensure safety and cleanliness. Rapid deployment application: equipped with perfect facilities, connected water and electricity can work, and play an important role in emergency rescue and temporary scientific research projects. The three series of modular clean rooms have their own characteristics and complement each other, providing strong support for the development of science and technology, expanding applications in multiple industries, and leading the trend of future clean space construction.
In many places with strict requirements for the environment, clean doors play an indispensable role. Here are some common clean doors and their unique functions. Clean room HPL door HPL doors are known for their ruggedness, fire and moisture resistance. Its surface is treated by high pressure decorative laminated board, high hardness, not easy to scratch, and can effectively resist wear in daily use. In the medical environment, it can prevent bacteria from attaching and breeding; In the laboratory, it can resist the attack of chemical reagents; In the electronics factory room, it can avoid electrostatic interference. Its rich color, beautiful and generous, both to meet the functional needs and play a certain decorative role. Moreover, good processing performance allows it to customize the size and shape according to different space requirements. Clean room steel door The steel clean door is extremely strong and has excellent anti-theft and collision resistance. The internal filling material makes it have good sound insulation and heat insulation effect. In the pharmaceutical workshop, it can effectively isolate different production areas to prevent cross-contamination; In the food processing plant, it can withstand the test of frequent cleaning and disinfection and wet environment; In industrial clean buildings, heavy steel doors block external dust and noise, creating a stable environment for internal precision production activities. Clean room stainless steel door Stainless steel gives this kind of door excellent rust and corrosion resistance, especially suitable for places with high humidity and corrosive substances. Such as seaside clean house or chemical laboratory. Its surface is smooth, easy to clean and disinfect, and bacteria are difficult to adhere to and survive. At the same time, the beauty of the stainless steel clean door is high, the metal texture can enhance the overall style of the place, and the durability is excellent, and the long-term use can still maintain good performance. Clean room aluminium door The aluminum clean door is light in texture and easy to install. Aluminum alloy material has good thermal and electrical conductivity, and plays an important role in some electronic clean rooms with strict electrostatic control requirements. Moreover, aluminum doors have strong plasticity and can be processed into a variety of complex shapes and styles to meet different architectural styles and design needs. Its recycling rate is high, in line with the concept of environmental protection, and it is favored in today's sustainable development. Clean room glass door The glass clean door has good light transmission, which can make the indoor space more bright and transparent, and more open visually. In the clean room of the office area or the place with strong display, such as the clean space of the science and technology exhibition hall, the glass door can divide the area without affecting the overall beauty. At the same time, the s...
Clean room wall panels are not prone to dust accumulation, mainly due to their unique design and material choice. First, clean room wall panels are often modular in design, such as modular clean room, which allows for quick assembly and disassembly for easy maintenance and cleaning. Modular clean room wall panels are typically made of smooth, non-porous materials, such as stainless steel or special plastics, that do not absorb dust easily and are easy to wipe and sterilize. In addition, clean room wall panels often use a sandwich panel structure, which is composed of two layers of strong outer material and a layer of lightweight core material. The outer material is usually a smooth metal sheet, while the core material may be a closed-cell foam or honeycomb structure, which is not only strong and lightweight, but also has good thermal and sound insulation properties. Due to its smooth surface and tight structure, it is difficult for dust to accumulate on the sandwich board. Clean room partitions are also tailored to the specific requirements of clean rooms, and they can quickly adapt to space changes to meet the requirements of different clean room levels. These partition systems typically have a GMP compliant design, easy to clean surfaces, and flush mounting components, reducing the hiding places for dust and bacteria. In order to further control pollution in the Clean room, a Clean room air shower is usually installed at the entrance of the clean room. Air showers use high-speed airflow and HEPA or ULPA air filtration systems to remove loose contaminants before people and products enter the clean room, thereby reducing or eliminating product defects and increasing production. Finally, the design of the clean room sliding door also helps reduce dust accumulation. These doors typically have a 45-degree beveled glass stop to prevent dust buildup, and are equipped with a non-falling seal to ensure that the door seals when closed, preventing outside contaminants from entering the clean room. Therefore, the reason why the clean room wall panel is not easy to accumulate dust is that its design pays attention to the choice of materials, the sealing of the structure and the overall cleaning and maintenance convenience. Together, these characteristics ensure a high standard of cleanliness in the clean room environment, meeting the needs of precision manufacturing and research.
Class ten thousand clean rooms, as a key environment for controlling particulate pollution, have lower standards than higher class hundred or thousand clean rooms, but still require strict environmental control. In a 10,000-class clean room, the number of dust particles with a diameter greater than or equal to 0.5 microns shall not exceed 350,000 per cubic meter of air, and the number of dust particles with a diameter greater than or equal to 5 microns shall not exceed 2,000. In such an environment, clean room door must have extremely high sealing performance to prevent the intrusion of pollutants. Clean room doors supplied by KleanLabs comply with EN ISO 14644 standards and GMP guidelines, ensuring that doors are opened and closed without interfering with the air cleanliness required for clean rooms. These doors are designed to be completely flat, easy to clean, and fully flush with clean room walls, providing excellent sealing and durability. Clean room windows also needs to be specially designed to ensure they do not become a source of pollution. Designed for healthcare, pharmaceutical and cleanroom environments, Dortek's cleanroom Windows feature double or multiple layers of glass with ultra-clean flat surfaces, frames made of powder-coated or polished stainless steel or GRP, and no fastenings or screws for maximum hygiene and cleanliness. ceilings Clean room ceilings is another important part of clean rooms. They need to provide ceilings that are durable, easy to clean and do not produce dust. Clean room Ceiling tiles from Armstrong Ceiling Solutions are designed to meet these requirements, offering high performance including non-sagging, durability and fire resistance. Finally, Clean Room Air shower is an important purification equipment before entering the clean room. Clean room Air showers from Clean Air Products use high-speed airflow and HEPA or ULPA air filtration systems to effectively remove loose contaminants from people and products, reducing or eliminating product defects in clean room environments. These air showers are a key tool in ensuring cleanliness in clean rooms and other environments that require a high degree of cleanliness. In summary, although the standards of Class 10 clean rooms are not as demanding as higher class clean rooms, they still require strict environmental control and high-quality clean room components, such as well-sealed clean room doors, easy-to-clean Windows, durable ceilings and efficient air showers to ensure the cleanliness of the production environment and product safety.
In the clean room application in the high-tech industry, Clean room in the pharmaceutical industry is significantly different from the clean room in other industries such as semiconductors, food processing and other fields. pharmacy clean rooms in the pharmaceutical industry, especially pharmacy clean rooms, not only require extremely high cleanliness to ensure the sterility and safety of drugs, but also strictly control the contamination of microorganisms and other living particles. Modular cleanroom systems demonstrated flexibility and scalability in the pharmaceutical industry, enabling clean rooms to be quickly adapted and expanded to meet production needs. This modular design concept not only speeds up the construction of clean rooms, but also reduces the cost of later maintenance and upgrades. In terms of material selection, clean room sandwich panel is often used in clean rooms in the pharmaceutical industry. This sandwich panel not only provides good thermal insulation and fire resistance, but also its surface materials such as HPL (High-Pressure Laminate) panels, which have excellent chemical resistance, wear resistance and scratch resistance, while being easy to clean and maintain, guaranteeing the long-term stability and hygiene standards of the clean room. HPL wall panels are favored in pharmaceutical cleanrooms not only for their durability and variety, but also because they can provide a sterile and easy-to-clean surface, which is critical in pharmaceutical environments that require frequent disinfection and cleaning. These properties of HPL panels make them ideal wall materials for pharmaceutical cleanrooms. As technology advances and the industry evolves, clean rooms in the pharmaceutical industry will continue to adopt more advanced technologies and materials to meet increasingly stringent pharmaceutical manufacturing standards. These high standard clean rooms are an important guarantee to ensure drug quality and patient safety.
In the field of food processing, the construction of dust-free workshops is a key link to ensure product quality and safety. A qualified dust-free workshop needs comprehensive consideration from many aspects, including material selection, structural design, air purification system and so on. The following is the relevant requirements and precautions for the selection of materials in the construction of a dust-free food processing workshop. First, the entrance to the dust-free workshop must be equipped with efficient clean room doors. These doors should be easy to clean, simple to maintain, and provide a good seal to maintain the cleanliness of the room. The design of the door should avoid dead corners to reduce the accumulation of contaminants. In addition, the material of the door should be resistant to corrosion and chemicals to adapt to the various types of cleaning agents that may be used in food processing. Second, clean room windows also plays an important role in a clean workshop. They not only provide the convenience of observing the production process, but also allow natural light to enter and improve the comfort of the working environment. The selection should consider the tightness and easy cleaning of the window, as well as whether it can withstand the steam and chemicals that may be present in the workshop. When it comes to ceilings, the choice of cleanroom ceiling should take into account the durability and cleanliness of the material. Ceiling materials should be resistant to moisture and corrosion while being easy to install and maintain. In addition, the ceiling system should work in conjunction with the air purification system to optimize air flow and filtration. air purification is the core of the dust-free workshop, and the air shower clean room, as the last purification step before entering the dust-free workshop, can effectively remove the pollutants on the surface of people and items. The design of the air shower should ensure that the high-speed air flow can cover all surfaces of the human body, and the use of HEPA or ULPA filters to ensure the cleanliness of the air. Finally, cleanroom partitioning is the key to building the interior structure of a dust-free workshop. Partition materials should have good sealing to prevent cross-contamination between different cleanliness areas. Partition materials should also be easy to clean and disinfect to maintain hygiene standards in the workshop. In addition, the partition system should be flexible enough to adapt to changes in the production process and future expansion needs. To sum up, when building a dust-free workshop for food processing, the selection of materials should pay attention to the cleanliness, durability, sealing and easy maintenance of materials. Through careful selection and design, the effective operation of the dust-free workshop can be ensured, thus guaranteeing the quality and safety of food processing.
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